[PDF] Spark Plug Fuel Direct Injection Natural Gas Engine eBook
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Natural gas has been extensively used in automotive engines due to its abundance availability, adaptability to existing engine design, cleaner emission and competitive price. However, converting engine to natural gas always results in power drop. One of the most practical solutions is direct fuel injection. Research on natural gas direct injection engines proved that engine power similar to gasoline is achievable but with the penalty of engine retrofitting costs (cooling water jacket and piston crown modification). Spark Plug Fuel Direct Injection (SPFI) offers a cost competitive and a technically simpler option for conversion to natural gas direct injection. This book explore the development of SPFI and initial engine test which was carried out in a single cylinder engine. Encouraging results were obtained and more work are being carried out for its design and operational optimization. Stay tuned for its technological progress.
The process of fuel injection, spray atomization and vaporization, charge cooling, mixture preparation and the control of in-cylinder air motion are all being actively researched and this work is reviewed in detail and analyzed. The new technologies such as high-pressure, common-rail, gasoline injection systems and swirl-atomizing gasoline fuel injections are discussed in detail, as these technologies, along with computer control capabilities, have enabled the current new examination of an old objective; the direct-injection, stratified-charge (DISC), gasoline engine. The prior work on DISC engines that is relevant to current GDI engine development is also reviewed and discussed. The fuel economy and emission data for actual engine configurations have been obtained and assembled for all of the available GDI literature, and are reviewed and discussed in detail. The types of GDI engines are arranged in four classifications of decreasing complexity, and the advantages and disadvantages of each class are noted and explained. Emphasis is placed upon consensus trends and conclusions that are evident when taken as a whole; thus the GDI researcher is informed regarding the degree to which engine volumetric efficiency and compression ratio can be increased under optimized conditions, and as to the extent to which unburned hydrocarbon (UBHC), NOx and particulate emissions can be minimized for specific combustion strategies. The critical area of GDI fuel injector deposits and the associated effect on spray geometry and engine performance degradation are reviewed, and important system guidelines for minimizing deposition rates and deposit effects are presented. The capabilities and limitations of emission control techniques and after treatment hardware are reviewed in depth, and a compilation and discussion of areas of consensus on attaining European, Japanese and North American emission standards presented. All known research, prototype and production GDI engines worldwide are reviewed as to performance, emissions and fuel economy advantages, and for areas requiring further development. The engine schematics, control diagrams and specifications are compiled, and the emission control strategies are illustrated and discussed. The influence of lean-NOx catalysts on the development of late-injection, stratified-charge GDI engines is reviewed, and the relative merits of lean-burn, homogeneous, direct-injection engines as an option requiring less control complexity are analyzed.
Direct injection enables precise control of the fuel/air mixture so that engines can be tuned for improved power and fuel economy, but ongoing research challenges remain in improving the technology for commercial applications. As fuel prices escalate DI engines are expected to gain in popularity for automotive applications. This important book, in two volumes, reviews the science and technology of different types of DI combustion engines and their fuels. Volume 1 deals with direct injection gasoline and CNG engines, including history and essential principles, approaches to improved fuel economy, design, optimisation, optical techniques and their applications. Reviews key technologies for enhancing direct injection (DI) gasoline engines Examines approaches to improved fuel economy and lower emissions Discusses DI compressed natural gas (CNG) engines and biofuels
The call for environmentally compatible and economical vehicles necessitates immense efforts to develop innovative engine concepts. Technical concepts such as gasoline direct injection helped to save fuel up to 20 % and reduce CO2-emissions. Descriptions of the cylinder-charge control, fuel injection, ignition and catalytic emission-control systems provides comprehensive overview of today ́s gasoline engines. This book also describes emission-control systems and explains the diagnostic systems. The publication provides information on engine-management-systems and emission-control regulations.
With increasing concerns about the harmful effects of conventional liquid fossil fuel emissions, natural gas has become a very attractive alternative fuel to power prime movers and stationary energy conversion devices. This research studies the injection and ignition numerically for natural gas (mainly methane) as a fuel applied to diesel engine.Natural gas injector and glow plug ignition enhancement are two of the most technical difficulties for direct injection natural gas engine design. This thesis models the natural gas injector, and studies the characteristics of the internal flow in the injector and natural gas jet in the combustion chamber during the injection process. The poppet valve model and pintle valve model are the first reported models to simulate the natural gas injector to improve the traditional velocity and pressure boundary conditions.This thesis also successfully models the glow plug assisted natural gas ignition and combustion processes by developing a glow plug discretized model and a novel virtual gas sub-layer model. Glow plug discretized model can describe the transient heat transfer, and adequately represents the thin layers of heat penetration and the local temperature difference due to the cold gas jet impingement. The virtual gas sub-layer model considers complicated physical processes, such as chemical reaction, heat conduction, and mass diffusion within the virtual sub-layers without significantly increasing computational time and load.KIVA-3V CFD code was chosen to simulate the fluid flow. Since the KIVA-3V is designed specifically for engine research application with conventional liquid fuels, many modifications have been implemented to facilitate this research.
The ignition of direct injected natural gas coupled with modified glow plug ignition assist technologies was explored in a single cylinder, optically accessible, compression ignition engine. The geometric effects of injector nozzle tip and glow plug shield opening orientation were significant due to the presence of a small window of combinations that produce repeatable combustion. A novel diamond pattern glow plug shield design was implemented and compared to the standard single hole shield design on the basis of ignition delay and engine performance. The ignition delay for the new shield design was found to be longer than the standard shield design due to engine swirl momentum aggravating poor fuel jet impingement on the glow plug shield surface. The longer ignition delay caused combustion with the diamond pattern shield to occur at longer durations in the engine cycle, resulting in a reduced degree of work output and fuel conversion efficiency.
Various combinations of commercially available technologies could greatly reduce fuel consumption in passenger cars, sport-utility vehicles, minivans, and other light-duty vehicles without compromising vehicle performance or safety. Assessment of Technologies for Improving Light Duty Vehicle Fuel Economy estimates the potential fuel savings and costs to consumers of available technology combinations for three types of engines: spark-ignition gasoline, compression-ignition diesel, and hybrid. According to its estimates, adopting the full combination of improved technologies in medium and large cars and pickup trucks with spark-ignition engines could reduce fuel consumption by 29 percent at an additional cost of $2,200 to the consumer. Replacing spark-ignition engines with diesel engines and components would yield fuel savings of about 37 percent at an added cost of approximately $5,900 per vehicle, and replacing spark-ignition engines with hybrid engines and components would reduce fuel consumption by 43 percent at an increase of $6,000 per vehicle. The book focuses on fuel consumption-the amount of fuel consumed in a given driving distance-because energy savings are directly related to the amount of fuel used. In contrast, fuel economy measures how far a vehicle will travel with a gallon of fuel. Because fuel consumption data indicate money saved on fuel purchases and reductions in carbon dioxide emissions, the book finds that vehicle stickers should provide consumers with fuel consumption data in addition to fuel economy information.