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High-strength Stainless Steels for Corrosion Mitigation in Prestressed Concrete

Author : Robert David Moser
Publisher :
Page : pages
File Size : 29,18 MB
Release : 2011
Category : Corrosion and anti-corrosives
ISBN :

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The use of stainless steel alloys in reinforced concrete structures has shown great success in mitigating corrosion in even the most severe of exposures. However, the use of high-strength stainless steels (HSSSs) for corrosion mitigation in prestressed concrete (PSC) structures has received limited attention. To address these deficiencies in knowledge, an experimental study was conducted to investigate the feasibility of using HSSSs for corrosion mitigation in PSC. The study examined mechanical behavior, corrosion resistance, and techniques for the production of HSSS prestressing strands. Stainless steel grades 304, 316, 2101, 2205, 2304, and 17-7 along with a 1080 prestressing steel control were included in the study. Tensile strengths of 1250 to 1550 MPa (181 to 225 ksi) were achieved in the cold-drawn HSSSs. 1000 hr stress relaxation of all candidate HSSSs was predicted to be between 6 and 8 % based on the results of 200 hr tests conducted at 70 % of the ultimate tensile strength. Residual stresses due to the cold drawing had a significant influence on stress vs. strain behavior and stress relaxation. Electrochemical corrosion testing found that in solutions simulating alkaline concrete, all HSSSs showed exceptional corrosion resistance at chloride (Cl- ) concentrations from zero to 0.25 M. However, when exposed to solutions simulating carbonated concrete, corrosion resistance was reduced and the only HSSSs with acceptable corrosion resistance were duplex grades 2205 and 2304, with 2205 resistant to corrosion initiation at Cl- concentrations up to 1.0 M (twice that in seawater). Based on these results, duplex grades 2205 and 2304 were identified as optimal HSSSs and were included in additional studies which found that: (1) 2304 is susceptible to corrosion when tested in a stranded geometry, (2) 2205 and 2304 are not susceptible to stress corrosion cracking, and (3) 2205 and 2304 are susceptible to hydrogen embrittlement. Efforts focused on the production of 2205 and 2304 prestressing strands showed that they could be produced as strands using existing ASTM A416 prestressing strand production facilities. Due to the ferromagnetic properties of 2205 and 2304, a low-relaxation heat treatment was found to be a viable option to reduce stress relaxation and improve mechanical properties. The overall conclusion of the study was that HSSSs, especially duplex grades 2205 and 2304, show excellent promise to mitigate corrosion if utilized as prestressing reinforcement in PSC structures exposed to severe marine environments.

Stress Corrosion Cracking Evaluation of Candidate High Strength Stainless Steels for Prestressed Concrete

Author : Joseph Rogelio Fernandez
Publisher :
Page : pages
File Size : 24,76 MB
Release : 2011
Category :
ISBN :

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Results of Phase 1 showed that for exposure at 135oC (275oF) cracking of alloys 316 L and 2205 occurred after 1 hour while XM29 experience cracking after 24 hours. At 90oC (194oF) alloy 316L cracked after 4 hours; XM29 did not crack after 96 hours while 2205 did crack after 96 hours. The results were interpreted with an Arrhenius relationship between time to cracking and test temperature to extrapolate toward the anticipated service regime. Results of Phase 2 showed that SCC was less likely to initiate in high pH conditions than in low pH conditions at typical marine environment temperatures and chloride concentration. In these limited tests the SCC performance of XM29 was better relative to that of the other two alloys.

Factory Applied Corrosion Protection of Prestressing Steel

Author : fib Fédération internationale du béton
Publisher : fib Fédération internationale du béton
Page : 24 pages
File Size : 10,61 MB
Release : 2001-01-01
Category : Technology & Engineering
ISBN : 9782883940512

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Without doubt, active corrosion protection of prestressing steels by cement grout can be one of the most economic and durable solutions, if properly executed. Numerous other corrosion protection systems which fulfill requirements such as controllability and exchangeability are available. This state-of-the-art report, prepared by a task group and approved by fib Commission 9 Reinforcing and prestressing materials and systems, concentrates exclusively on factory applied corrosion protection that can be produced in controlled processes which should assure a better quality than corrosion protection applied on site. The report is addressed to designers and installers (executing persons) attempting to inform them about the various possibilities for industrially applied corrosion protection and to provide the necessary knowledge for their application.

Corrosion protection of prestressing steels

Author : FIB – International Federation for Structural Concrete
Publisher : FIB - International Federation for Structural Concrete
Page : 52 pages
File Size : 15,44 MB
Release : 1996-09-01
Category : Technology & Engineering
ISBN : 1874266263

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Corrosion and Protection of Materials

Author : Marina Cabrini
Publisher : MDPI
Page : 496 pages
File Size : 40,82 MB
Release : 2021-04-06
Category : Technology & Engineering
ISBN : 3036502904

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This book contains thirty articles on various topics related to the corrosion and protection of metallic materials. This topic is of strong actuality both due to the aging of plants and infrastructures that require checks and maintenance, and to the use of traditional materials in increasingly aggressive environments, added to the need of changing the current anti-corrosion systems with less environmental impact methods. Finally, the new development of innovative materials, such as additive manufacturing or high-entropy alloys, needs the characterization of their corrosion behavior. In this issue, there are works on new alloys obtained for additive manufacturing or high entropy, on the study of corrosion and stress corrosion cracking and hydrogen embrittlement mechanisms, through electrochemical and microscopical techniques, studies on low environmental impact inhibitors and biocides, as well as ceramic and metal protective coatings. Finally, there are works on the study of the residual mechanical resistance of corroded infrastructures and on monitoring and non-destructive control. In this way, the book therefore offers a somewhat varied panorama of research trends in the field.