[PDF] Process Control Basics eBook

Author : George Buckbee
Publisher :
Page : 0 pages
File Size : 23,83 MB
Release : 2021-10-30
Category :
ISBN : 9781643311302

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Process control is essential in modern manufacturing. The control system is the eyes, ears, and nervous system of the plant. It senses, decides, and directs the activities of the pumps, valves, motors, and other equipment. The control system handles many routine tasks, freeing up the operator to oversee the operation and handle new situations that arise. Without process control, it would be nearly impossible to efficiently produce commodities like pulp and paper, gasoline, plastic, and pharmaceuticals. Most people learn process control through hands-on plant experience, accompanied by a healthy dose of self-study. This is because textbooks generally address the mathematics of process dynamics and control, but often miss the practical aspects. This easy-to-read book fills the gap by focusing on practical real-world knowledge of process control systems, providing clear and concise examples, and providing practical advice for handling day-to-day maintenance and documentation. The author begins by discussing control terminology, principles, and applications, the information one needs to form a basic understanding of process control. He then explains the differences between discrete, continuous, and batch control, as well as the different control systems, programming languages, and documentation needed for each. To complete the foundation, the author addresses the management of control systems including discussions about maintenance, change management, communications, and documentation. Finally, one chapter introduces advanced control topics such as advanced regulatory control, multivariable control, and neural networks. Whether you are a student of process control, a technician or engineer expanding their skills, or someone in operations, maintenance, sales, support, or management who wants to develop a basic understanding of process control, this book is for you.

Author : Wolfgang Altmann
Publisher : Elsevier
Page : 304 pages
File Size : 21,47 MB
Release : 2005-05-10
Category : Technology & Engineering
ISBN : 008048025X

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This book is aimed at engineers and technicians who need to have a clear, practical understanding of the essentials of process control, loop tuning and how to optimize the operation of their particular plant or process. The reader would typically be involved in the design, implementation and upgrading of industrial control systems. Mathematical theory has been kept to a minimum with the emphasis throughout on practical applications and useful information.This book will enable the reader to:* Specify and design the loop requirements for a plant using PID control* Identify and apply the essential building blocks in automatic control* Apply the procedures for open and closed loop tuning* Tune control loops with significant dead-times* Demonstrate a clear understanding of analog process control and how to tune analog loops* Explain concepts used by major manufacturers who use the most up-to-date technology in the process control field · A practical focus on the optimization of process and plant· Readers develop professional competencies, not just theoretical knowledge· Reduce dead-time with loop tuning techniques

Author : Uttam Ray Chaudhuri
Publisher : CRC Press
Page : 307 pages
File Size : 12,91 MB
Release : 2012-10-29
Category : Science
ISBN : 1466514205

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Strong theoretical and practical knowledge of process control is essential for plant practicing engineers and operators. In addition being able to use control hardware and software appropriately, engineers must be able to select or write computer programs that interface the hardware and software required to run a plant effectively. Designed to help readers understand control software and strategies that mimic human activities, Fundamentals of Automatic Process Control provides an integrated introduction to the hardware and software of automatic control systems. Featured Topics Basic instruments, control systems, and symbolic representations Laplacian mathematics for applications in control systems Various disturbances and their effects on uncontrolled processes Feedback control loops and traditional PID controllers Laplacian analysis of control loops Tuning methods for PID controllers Advanced control systems Virtual laboratory software (included on CD-ROM) Modern plants require operators and engineers to have thorough knowledge of instrumentation hardware as well as good operating skills. This book explores the theoretical analysis of the process dynamics and control via a large number of problems and solutions spread throughout the text. This balanced presentation, coupled with coverage of traditional and advanced systems provides an understanding of industrial realities that prepares readers for the future evolution of industrial operations.

Author : Raghunathan Rengaswamy
Publisher : CRC Press
Page : 342 pages
File Size : 41,65 MB
Release : 2020-05-31
Category : Technology & Engineering
ISBN : 1000056163

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The field of process control has evolved gradually over the years, with emphasis on key aspects including designing and tuning of controllers. This textbook covers fundamental concepts of basic and multivariable process control, and important monitoring and diagnosis techniques. It discusses topics including state-space models, Laplace transform to convert state-space models to transfer function models, linearity and linearization, inversion formulae, conversion of output to time domain, stability analysis through partial fraction expansion, and stability analysis using Routh table and Nyquits plots. The text also covers basics of relative gain array, multivariable controller design and model predictive control. The text comprehensively covers minimum variable controller (MVC) and minimum variance benchmark with the help of solved examples for better understanding. Fundamentals of diagnosis of control loop problems are also explained and explanations are bolstered through solved examples. Pedagogical features including solved problems and unsolved exercises are interspersed throughout the text for better understanding. The textbook is primarily written for senior undergraduate and graduate students in the field of chemical engineering and biochemical engineering for a course on process control. The textbook will be accompanied by teaching resource such a collection of slides for the course material and a includsolution manual for the instructors.

Author : Paul W. Murrill
Publisher :
Page : 360 pages
File Size : 43,16 MB
Release : 1999
Category : Computers
ISBN :

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Do you know why repeatability is more important than accuracy? Do you know what makes a closed-tank system simpler than an open tank? What determines the rate of flow through a control valve? How might 'dead time' affect a paper mill machine? How would you evaluate a vendor's online adaptive-tuning system? After reading Paul Murrill's Fundamentals of Process Control Theory, 3rd Edition, you'll know how to find the answer to questions like these, and many more advanced concepts you can apply to your day-to-day work. ISA's all-time best-selling book is now updated and expanded, offering a time-tested way for you to teach yourself the complexities of process control theory. Fundamentals of Process Control Theory has long been praised for its clear, stylish presentation of the basic principles of process automation and its excellent overview of advanced control techniques. More than just a reference book, it's a complete course in the subject, with exercises and answers to work through.Now, not only has the author updated it to reflect the most recent changes in technology, he has also incorporated material from his much-praised ISA book on putting the theory into practice: Application Concepts of Process Control. Both theoretical and practical, this guide allows readers to teach themselves the fundamental scientific principles that govern process control, particularly feedback control. Its 17 self-study units provide a solid foundation in theory, as well as a discussion of recent technologies such as computer-integrated manufacturing, statistical process control and expert systems. New chapters focus on the conceptual framework for an application, offering a practical understanding of the theory, along with specific illustrations on how concepts are implemented.Contents: Introduction and Overview Basic Control Concepts Functional Structure of Feedback Control Sensors and Transmission Systems Typical Measurements Controllers Control Valves Process Dynamics Tuning Control Systems Cascade Control Feedforward and Multivariable Control Special Purpose Concepts Dead Time Control Nonlinear Compensation and Adaptive Control Sequential Control Modern Control System Architecture New Directions for Process Control Glossary Index.

Author : Paul Serban Agachi
Publisher : Walter de Gruyter GmbH & Co KG
Page : 411 pages
File Size : 15,28 MB
Release : 2020-06-22
Category : Science
ISBN : 3110648539

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This book provides the methods, problems and tools necessary for process control engineering. This comprises process knowledge, sensor system technology, actuators, communication technology and logistics, as well as the design, construction, and operation of control systems. Beyond the traditional field of process engineering, the authors apply the same principles to biomedical processes, energy production and management of environmental issues.

Author : Thomas A. Hughes
Publisher :
Page : 400 pages
File Size : 39,55 MB
Release : 2002
Category : Computers
ISBN :

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Ideal for classroom use or self-study, this best-selling text has provided thousands of students, technicians, sales people, and others with a practical introduction to the technologies, systems, and strategies involved in industrial process control. The third edition takes the same proven intuitive approach of previous editions. Each chapter begins with basic definitions and mathematical concepts that allow readers to become well versed in the principles necessary to understand the variables that affect process control systems. New features in the third edition include coverage of advanced control-loop tuning methods; magnetostrictive displacement pressure transducers; infrared, microwave, nuclear, radar, and thermal level instruments; radiation, optical, and infrared pyrometers; oxidation-reduction potential measurement; and completely updated material on programmable logic controllers, PC-based control, and human-machine interfaces. The book also includes, for the first time, solutions to exercises that make it more suitable for self-study.

Author : Gary S. May
Publisher : John Wiley & Sons
Page : 428 pages
File Size : 25,27 MB
Release : 2006-05-26
Category : Technology & Engineering
ISBN : 0471790273

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A practical guide to semiconductor manufacturing from processcontrol to yield modeling and experimental design Fundamentals of Semiconductor Manufacturing and Process Controlcovers all issues involved in manufacturing microelectronic devicesand circuits, including fabrication sequences, process control,experimental design, process modeling, yield modeling, and CIM/CAMsystems. Readers are introduced to both the theory and practice ofall basic manufacturing concepts. Following an overview of manufacturing and technology, the textexplores process monitoring methods, including those that focus onproduct wafers and those that focus on the equipment used toproduce wafers. Next, the text sets forth some fundamentals ofstatistics and yield modeling, which set the foundation for adetailed discussion of how statistical process control is used toanalyze quality and improve yields. The discussion of statistical experimental design offers readers apowerful approach for systematically varying controllable processconditions and determining their impact on output parameters thatmeasure quality. The authors introduce process modeling concepts,including several advanced process control topics such asrun-by-run, supervisory control, and process and equipmentdiagnosis. Critical coverage includes the following: * Combines process control and semiconductor manufacturing * Unique treatment of system and software technology and managementof overall manufacturing systems * Chapters include case studies, sample problems, and suggestedexercises * Instructor support includes electronic copies of the figures andan instructor's manual Graduate-level students and industrial practitioners will benefitfrom the detailed exami?nation of how electronic materials andsupplies are converted into finished integrated circuits andelectronic products in a high-volume manufacturingenvironment. An Instructor's Manual presenting detailed solutions to all theproblems in the book is available from the Wiley editorialdepartment. An Instructor Support FTP site is also available.