[PDF] Problem Solving For Process Operators And Specialists eBook

Author : Joseph M. Bonem
Publisher : Wiley-AIChE
Page : 0 pages
File Size : 31,96 MB
Release : 2011-05-31
Category : Technology & Engineering
ISBN : 9780470627747

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This book provides methods to train process operators to solve challenging problems. The book is split into two parts. The first part consists of two parts; first developing a daily monitoring system and second providing a structured 5 step problem solving approach that combines cause and effect problem solving thinking with the formulation of theoretically correct hypotheses. The 5 step approach emphasizes the classical problem solving approach (defining the sequence of events) with the addition of the steps of formulating a theoretically correct working hypothesis, providing a means to test the hypothesis, and providing a foolproof means to eliminate the problem. The initial part of the book focuses on defining the problem that must be solved and obtaining the location, time and quantity based specifications of the problem. This part of the book also presents techniques to find and define problems at an early point before they progress to the critical level. The second part of the book deals with the utilization of fundamental chemical engineering skills to develop a technically correct working hypothesis that is the key to successful problem solving. The primary emphasis is on simple pragmatic calculation techniques that are theoretically correct. It is believed that any operator can perform these calculations if he is provided the correct prototype. Throughout the book, the theory behind each pragmatic calculation technique is explained in understandable terms prior to presenting the author's approach. These techniques have been developed by the author in 50+ years of industrial experience. The book includes many sample problems and examples of real world problem solving. Using these techniques, theoretically correct working hypotheses can be developed in an expedient fashion.

Author : Joseph M. Bonem
Publisher : John Wiley & Sons
Page : 228 pages
File Size : 12,27 MB
Release : 2011-04-18
Category : Technology & Engineering
ISBN : 047093462X

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This book provides methods to train process operators to solve challenging problems. The book is split into two parts. The first part consists of two parts; first developing a daily monitoring system and second providing a structured 5 step problem solving approach that combines cause and effect problem solving thinking with the formulation of theoretically correct hypotheses. The 5 step approach emphasizes the classical problem solving approach (defining the sequence of events) with the addition of the steps of formulating a theoretically correct working hypothesis, providing a means to test the hypothesis, and providing a foolproof means to eliminate the problem. The initial part of the book focuses on defining the problem that must be solved and obtaining the location, time and quantity based specifications of the problem. This part of the book also presents techniques to find and define problems at an early point before they progress to the critical level. The second part of the book deals with the utilization of fundamental chemical engineering skills to develop a technically correct working hypothesis that is the key to successful problem solving. The primary emphasis is on simple pragmatic calculation techniques that are theoretically correct. It is believed that any operator can perform these calculations if he is provided the correct prototype. Throughout the book, the theory behind each pragmatic calculation technique is explained in understandable terms prior to presenting the author's approach. These techniques have been developed by the author in 50+ years of industrial experience. The book includes many sample problems and examples of real world problem solving. Using these techniques, theoretically correct working hypotheses can be developed in an expedient fashion.

Author : Joseph M. Bonem
Publisher : John Wiley & Sons
Page : 298 pages
File Size : 48,4 MB
Release : 2008-09-26
Category : Technology & Engineering
ISBN : 0470378050

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Avoid wasting time and money on recurring plant process problems by applying the practical, five-step solution in Process Engineering Problem Solving: Avoiding "The Problem Went Away, but it Came Back" Syndrome. Combine cause and effect problem solving with the formulation of theoretically correct working hypotheses and find a structural and pragmatic way to solve real-world issues that tend to be chronic or that require an engineering analysis. Utilize the fundamentals of chemical engineering to develop technically correct working hypotheses that are key to successful problem solving.

Author : Heinz P. Bloch
Publisher :
Page : 210 pages
File Size : 34,51 MB
Release : 2011
Category : Electronic book
ISBN : 9781523118373

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"PUMP WISDOM was compiled to explain elusive failure causes. Some have to do with pump selection, others have to do with overlooked installation criteria or are simply the result of small deviations that add up. In other words, while a certain assembly dimension may be allowed to reach a defined upper limit, allowing another, and yet another deviation to reach its upper limit on the remaining pump components will lead to operation in a vulnerable region where frequent failures occur. This book sheds light on the issue and, quite unlike any other condensed text, shows exactly what to do so centrifugal process pumps don't fail again"--Provided by publisher.

Author : Heinz P. Bloch
Publisher : John Wiley & Sons
Page : 224 pages
File Size : 49,84 MB
Release : 2011-12-20
Category : Technology & Engineering
ISBN : 1118056736

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An accessible guide to the main reasons pumps fail and what can be done about it Workhorses in many different industries, including the oil industry, water industry, chemical industry, food industry, and pharmaceutical industry to name a few, pumps are a vital contributor to maintaining and increasing the flow of production. In fact, the pump industry itself is a multi-billion dollar global business. Taking the unique approach of addressing both pump operators and pump designers, Pump Wisdom explains the causes of failure in centrifugal pump function whether it's pump selection, overlooked installation criteria, or the accumulation of small deviations and maps out remedies with well defined methods that target specific issues, rather than focusing on technical generalities and theory. Clearly written and concise, Pump Wisdom relies on proven tactics for reducing pump vulnerabilities and correcting imbalances between hydraulic assembly and mechanical assembly. In addition, it supplies sound tips for detecting and rectifying risky shortcuts taken by pump designers and manufacturers. Pump Wisdom also: Provides a concise explanation of how pumps function Details the specifications to be considered when purchasing a pump Provides tips on the installation of centrifugal pumps in process plants Written in concise language that avoids excessive mathematical treatment Explains pump hydraulics in easy to understand terms Emphasizes the mechanical aspects of pumps with coverage on bearings, seals, impeller trimming, lubricant application, lubricant types, and more Pump Wisdom sheds light on the techniques for stabilizing pump performance and maximizing pump efficiency. Its concise format allows readers to strike directly at the heart of the problem and helps them devise strategies to prevent costly failures before they occur.

Author : Joseph M. Bonem
Publisher : Wiley
Page : 0 pages
File Size : 44,77 MB
Release : 2025-03-25
Category : Technology & Engineering
ISBN : 9781394207152

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Comprehensive reference providing methods for process operators to solve challenging process problems and develop working hypotheses for typical process equipment Problem Solving Approaches for Maintaining Operational Excellence in Process Plants provides a template for achieving an enhanced level of operating efficiency in chemical processing plants and refineries. With examples included throughout to demonstrate key concepts, this book includes methods for formulating working hypotheses for typical process equipment such as pumps, compressors, heat exchangers/furnaces, fractionating towers, and reactors, with additional information on defining and setting metrics and the application of the techniques in unusual situations, as well as the application of these techniques in view of commercially available computer simulation programs. This book covers topics including initial considerations in problem solving, basic steps in problem solving, and verification of process instrument data, with solved problems showing how techniques can be applied to prime movers, plate processes, kinetically limited processes, and unsteady state problems. This newly revised and updated Second Edition includes coverage of the latest research and developments in the field. Written by a team of highly qualified industry professionals, Problem Solving Approaches for Maintaining Operational Excellence in Process Plants includes discussion on: Lumped parameters as the ideal approach to determine values for key performance indicators (KPIs) Theoretical KPIs in comparison to actual operation as a method to find “hidden problems” Situations where experience-based solutions are unavailable due to lack of technically trained personnel Solutions to problems where a previous analysis has confirmed a need for new equipment or enhanced operating procedures Digital twins and their usefulness in predicting yields, executing plant operations, and training operating and technical personnel Problem Solving Approaches for Maintaining Operational Excellence in Process Plants is an essential reference on the subject for chemical engineers, industrial engineers, process operators, process shift supervisors, chemical engineers with minimal exposure to industrial calculations, and industrial managers who are looking for techniques to improve organization problem solving skills.

Author : David Hutchins
Publisher : CRC Press
Page : 401 pages
File Size : 24,37 MB
Release : 2016-07-22
Category : Business & Economics
ISBN : 1317121236

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The results of the quality revolution have been mixed. Global competition has elevated the most successful companies, in terms of providing goods and services, but even then initiatives such as total quality, business process re-engineering and Six Sigma have been heralded as the solution, only to have been replaced with the next 'big thing' when it came along. Hoshin Kanri is not the next big thing in quality, it is a strategic approach to continuous improvement that provides a context for all of the individual elements such as Six Sigma or Lean Manufacturing. David Hutchins' Hoshin Kanri shows you how to develop a dynamic vision for continuous improvement; to implement effective policies to support it; to link key performance indicators to Six Sigma, Lean Manufacturing and Kaizen and to sustain a strategy-led programme for improving business performance.

Author : Joel Lööw
Publisher : CRC Press
Page : 276 pages
File Size : 17,18 MB
Release : 2018-11-12
Category : Technology & Engineering
ISBN : 1351606751

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The mining industry has experienced important improvements with regard to its safety record and work environment. But there is still room for further improvement and the mining industry now faces the challenge of securing a future workforce: The current workforce is aging, and mining work increasingly requires a more qualified workforce. Designing Ergonomic, Safe, and Attractive Mining Workplaces seeks to give an understanding of what must be considered in the design of mining workplaces. By reviewing and discussing the historic and current development of the mining industry as well as problems related to the safety, ergonomics, and attractiveness of mining workplaces, it demonstrates that the challenges facing the mining industry often need to be solved on a case-to-case basis. The processes through which these issues are managed are of significant importance. To facilitate a proactive approach, the book covers the principles of systematic work environment management, together with examples of methods for risk management and work environment monitoring. It introduces a systematic and iterative design and planning method for the mining industry. This method acknowledges that all relevant stakeholders must be able to influence the design of ergonomic, safe, and attractive mining workplaces. Features Takes a holistic and sociotechnical approach to current and future problems of the mining industry, which normally are dealt with in isolation or through technology Reviews historic, current, and future issues in the mining industry with regards to workplace attractiveness, health, safety, mechanization, automation, and work organization Provides several examples of these issues and attempts to address them (successfully and unsuccessfully) Covers the principles of systematic work environment management together with examples of methods for risk management and work environment monitoring for pro-actively dealing with work environment issues Introduces a systematic and iterative design and planning method for the mining industry that aims to avoid problems of traditional planning approaches and increase stakeholder and employee participation

Author : Thomas D. Felder
Publisher : Pearson
Page : 0 pages
File Size : 31,81 MB
Release : 2004
Category : Chemical process control
ISBN : 9780130279378

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Simulating workplace conditions that process operators can be expected to troubleshoot, this book offers simple process incidents with a sense of urgency to solve. It emphasizes workplace organization, communications, teamwork, a workable problem-solving process, and problem prevention. Chapter topics include the troubleshooting team, communications for troubleshooters, detection and management of problems, climates for problem development, problem solving as a process, troubleshooting in the team environment, prevention of process upsets, and troubleshooting exercises. For novice process operators in training.

Author : Norman P. Lieberman
Publisher : John Wiley & Sons
Page : 368 pages
File Size : 11,81 MB
Release : 2017-04-10
Category : Technology & Engineering
ISBN : 1119370272

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This is not your average technical book! Using a humorous and easy-to-understand approach to solving common process engineering problems, this unique volume is the go-to guide for any veteran or novice engineer in the plant, office, or classroom. Textbooks are often too theoretical to help the average process engineer solve everyday problems in the plant, and generic handbooks are often out of date and not comprehensive. This guide focuses on the most common problems that every engineer faces and how to solve them. The "characters" walk the reader through every problem and solution step-by-step, through dialogues that literally occur every day in process plants around the world. With over half a century of experience and many books, videos, and seminars to his credit, Norm Lieberman is well-known all over the world and has helped countless companies and engineers through issues with equipment, processes, and training. This is the first time that this knowledge has appeared in a format like this, quite unlike anything ever published before in books on process engineering. This is a must-have for any engineer working in process engineering.