Optimizing Production Efficiency Book in PDF, ePub and Kindle version is available to download in english. Read online anytime anywhere directly from your device. Click on the download button below to get a free pdf file of Optimizing Production Efficiency book. This book definitely worth reading, it is an incredibly well-written.
This case study examines the application of Quality Control tools in identifying and addressing the root causes of machine downtime in a manufacturing company. The company was facing challenges with machine downtime, impacting efficiency and productivity. The study employed TQM tools such as the Pareto principle and cause-and-effect diagrams to analyze and identify the underlying causes of downtime. The results of the study demonstrate that the implementation of TQM tools was effective in identifying the primary causes of machine downtime and developing a plan of action to improve overall productivity. The case study's emphasis was on identifying and addressing the root causes of the problem, leading to a sustainable improvement in machine downtime, efficiency, and productivity.
This book provides a detailed understanding of optimization methods as they are implemented in a variety of manufacturing, fabrication and machining processes. It covers the implementation of statistical methods, multi-criteria decision making methods and evolutionary techniques for single and multi-objective optimization to improve quality, productivity, and sustainability in manufacturing. It reports on the theoretical aspects, special features, recent research and latest development in the field. Optimization of Manufacturing Processes is a valuable source of information for researchers and practitioners, as it fills the gap where no dedicated book is available on intelligent manufacturing/modeling and optimization in manufacturing. Readers will develop an understanding of the implementation of statistical and evolutionary techniques for modeling and optimization in manufacturing.
Focuses on rapid implementation of practical, real-world cost reduction solutions In today's economic climate, the need to cut costs can be the difference between success and failure. Cost Reduction and Optimization for Manufacturing and Industrial Companies covers all major cost reduction areas, providing easy to read examples and advice on steps to take. It provides the roadmap for implementing recommended actions with true and tried methods by taking a modern, all-inclusive look at manufacturing processes. Based on the author's cost reduction experience gained during 30 years of senior operations and consulting engagements with hundreds of organizations, this book includes easy-to-understand and easy-to-implement cost reduction concepts organized into five general areas --labor, material, design, process, and overhead. Each chapter: Dives into a cost reduction area and starts with the bottom line first by summarizing key points Provides proven tactics for cutting costs without a lot of extraneous data Follows a qualitative and design-oriented approach Emphasizes quick implementation and measurable cost reduction Identifies who in the organization should do the work Outlines risks and suggested risk mitigation actions Contains numerous tables, graphs, and photos to show the concepts described in the book Praise for Cost Reduction and Optimization for Manufacturing and Industrial Companies "In this introductory book, Berk not only takes a modern, all-inclusive look at manufacturing processes but also provides substantial coverage of engineering materials and production systems. It follows a more qualitative and design-oriented approach than other texts in the market, helping readers gain a better understanding of important concepts. They'll also discover how micro-economic conditions relate to the process variables in a given process as well as how to perform manufacturing science and quantitative engineering analysis of manufacturing processes." —Fred Silverman, Director Engineering of Hi-Shear Technology Corporation "Joe Berk has created a unique, practical and straightforward approach to cost reduction in manufacturing. This work provides valuable insights and concrete techniques, based on real-world experiences, to any manufacturing organization undertaking change to position itself to compete successfully in the global marketplace." —Joe Carleone, President and COO of American Pacific Corporation Check out author Joseph Berk's blog at http://manufacturingtraining.wordpress.com/
Welcome to the forefront of knowledge with Cybellium, your trusted partner in mastering the cutting-edge fields of IT, Artificial Intelligence, Cyber Security, Business, Economics and Science. Designed for professionals, students, and enthusiasts alike, our comprehensive books empower you to stay ahead in a rapidly evolving digital world. * Expert Insights: Our books provide deep, actionable insights that bridge the gap between theory and practical application. * Up-to-Date Content: Stay current with the latest advancements, trends, and best practices in IT, Al, Cybersecurity, Business, Economics and Science. Each guide is regularly updated to reflect the newest developments and challenges. * Comprehensive Coverage: Whether you're a beginner or an advanced learner, Cybellium books cover a wide range of topics, from foundational principles to specialized knowledge, tailored to your level of expertise. Become part of a global network of learners and professionals who trust Cybellium to guide their educational journey. www.cybellium.com
"With all the complex manufacturing operations going on in the world today, most large companies have systems and methods certified by many governing bodies. Surely they employ best practices. On second thought, look at all the recent issues in the news about recalls. Several large industries have to recall product due to quality problems. Problems plague these very large corporations who are supposedly too big to fail. They are failing because they have not optimized their production methods. They have not fully embraced a best practices philosophy. Therefore there is a need for a forty-thousand foot overview of best practices. It is necessary to step back every so often and do an honest assessment of where we are and where we are going. This book is a tool that helps to make this assessment and provides proven methods to shore up any weaknesses you may find. Today, modern manufacturing is overwhelmed with tools to manage itself. There are countless hot, new, innovative ideas that become the flavor of the day--Deming's Statistical Process Control, Total Quality Management, Six Sigma, Lean, ISO 9000, just to name a few. All these programs offer some better tool to manage our business, make decisions, and manufacture a quality product. No one system, however, can be an instant fix. No canned concept can guarantee success. You can't purchase "best practices". Best practices come from a mindset, a philosophy, developed by looking at all the tools available and deciding which ones will work for your particular goals and implementing them. Best practices also require common sense scrutiny and must draw on the experience of your people. Best practices also have to evolve in the truest sense of the word. Tools are tried and discarded. Some tools are adapted. Others are left untouched due to the complexity of installation or excessive cost. The outcome of this trial and error is an entity comprised of functional elements which truly works in your organization and is uniquely customized to your business. This entity is a living, breathing presence that permeates every level of your operation. This corporate consciousness becomes your center point, a place of calibration against which all decisions are measured. This is not a recipe book. You cannot install these pages and expect your company to suddenly sprout innovative products and break out of old paradigms. This isn't the next hot program. Instead the goal here is not only to have an open and honest investigation of many areas of physical manufacturing but also of business management, decision making, and personnel. We will explore what lies behind the cultivation of a corporation's culture, help you define and understand your goals, inventory what tools you have, and arm you with a willingness to consider new ways of thinking. Some ideas you may embrace. Others you may discard. Both decisions are correct. The key to understanding best practices is the willingness to change your practices as the environment of your business shifts. Being unconsciously stuck in a paradigm is surely a death sentence. The ultimate best practice is the ability and flexibility to change; an openness to learning and exploration"--Provided by publisher.
Exploring methods and techniques to optimize processing energy efficiency in process plants, Energy and Process Optimization for the Process Industries provides a holistic approach that considers optimizing process conditions, changing process flowschemes, modifying equipment internals, and upgrading process technology that has already been used in a process plant with success. Field tested by numerous operating plants, the book describes technical solutions to reduce energy consumption leading to significant returns on capital and includes an 8-point Guidelines for Success. The book provides managers, chemical and mechanical engineers, and plant operators with methods and tools for continuous energy and process improvements.
Author : James P. Ignizio Publisher : McGraw Hill Professional Page : 398 pages File Size : 23,60 MB Release : 2009-06-12 Category : Business & Economics ISBN : 0071632867
TQM, Reengineering,Theory of Constraints, JIT,Six Sigma, Lean Manufacturing . . . These are just some of the methods that, overthe past five decades, have promised to transformany manufacturing firm into a lean, mean, moneymakingmachine. While each incorporates certainfundamental truths, strengths, and benefits, theyare not panaceas. Nor do they necessarily providemuch-needed insight into the science that underliesfactory performance. James Ignizio, Ph.D., an internationally recognizedperformance optimization expert, believesthat only a balanced approach will provide thesignificant and sustainable improvement requiredof firms who will survive and prosper in thetwenty-first century. In this breakthrough guide, Dr. Ignizio picks upwhere such concepts as Six Sigma and Lean Manufacturingleave off to provide you with a holistic,three-dimensional approach to mastering the artand science of manufacturing. Focusing on the three primary enemiesof factory performance—complexity, variability,and lackluster leadership—Optimizing FactoryPerformance cuts to the heart of the problem ofless-than-world-class performance and demonstrateshow those enemies manifest themselves incompanies across manufacturing sectors. Ignizioalso explores the insidious effect company politicsand flagging commitment to manufacturing performancehave on competitiveness. Emphasizing the all-important, often overlookedthird dimension of manufacturing—factoryprotocols—Ignizio describes the types of strategicand tactical changes to physical plant and operatingprocedures any company can make to achieveperformance improvements. In addition, he arms youwith powerful, original metrics for measuring andcomparing factory performance, as well as a set ofinteractive simulation models, available online atwww.mhprofessional.com/ignizio. Running throughout the book is an oftenamusing, always instructive account of the fictionalhigh-tech firm, Muddle, Inc., which helps supportthe concepts discussed in the real world of manufacturing,while reinforcing key lessons learned. Read Optimizing Factory Performance and findout how to transform your organization into the kindof fast, agile manufacturer that delivers the rightproducts to the right customers at the right time—every time.
Manufacturing systems don't exist in a vacuum, isolated from the rest of the company, but they are often managed that way. A truly effective, highly competitive manufacturing company integrates its manufacturing, marketing, sales, purchasing, and financial functions into a well-coordinated whole. Manufacturing at Warp Speed: Optimizing Supply Chain
This book provides energy efficiency quantitative analysis and optimal methods for discrete manufacturing systems from the perspective of global optimization. In order to analyze and optimize energy efficiency for discrete manufacturing systems, it uses real-time access to energy consumption information and models of the energy consumption, and constructs an energy efficiency quantitative index system. Based on the rough set and analytic hierarchy process, it also proposes a principal component quantitative analysis and a combined energy efficiency quantitative analysis. In turn, the book addresses the design and development of quantitative analysis systems. To save energy consumption on the basis of energy efficiency analysis, it presents several optimal control strategies, including one for single-machine equipment, an integrated approach based on RWA-MOPSO, and one for production energy efficiency based on a teaching and learning optimal algorithm. Given its scope, the book offers a valuable guide for students, teachers, engineers and researchers in the field of discrete manufacturing systems.