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Handbook of Process Integration (PI)

Author : Jiří Jaromír Klemeš
Publisher : Elsevier
Page : 1201 pages
File Size : 46,9 MB
Release : 2013-07-31
Category : Technology & Engineering
ISBN : 0857097253

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Since its first development in the 1970s, Process Integration (PI) has become an important methodology in achieving more energy efficient processes. This pioneering handbook brings together the leading scientists and researchers currently contributing to PI development, pooling their expertise and specialist knowledge to provide readers with a comprehensive and up-to-date guide to the latest PI research and applications. After an introduction to the principles of PI, the book reviews a wide range of process design and integration topics ranging from heat and utility systems to water, recycling, waste and hydrogen systems. The book considers Heat Integration, Mass Integration and Extended PI as well as a series of applications and case studies. Chapters address not just operating and capital costs but also equipment design and operability issues, through to buildings and supply chains. With its distinguished editor and international team of expert contributors, Handbook of Process Integration (PI) is a standard reference work for managers and researchers in all energy-intensive industries, as well as academics with an interest in them, including those designing and managing oil refineries, petrochemical and power plants, as well as paper/pulp, steel, waste, food and drink processors. This pioneering handbook provides a comprehensive and up-to-date guide to the latest process integration research and applications Reviews a wide range of process design and integration topics ranging from heat and utility systems to water, recycling, waste and hydrogen systems Chapters also address equipment design and operability issues, through to buildings and supply chains

Design and Operation of Heat Exchangers and their Networks

Author : Wilfried Roetzel
Publisher : Academic Press
Page : 596 pages
File Size : 43,53 MB
Release : 2019-10-04
Category : Technology & Engineering
ISBN : 0128178957

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Design and Operation of heat Exchangers and Their Networks presents a comprehensive and detailed analysis on the thermal design methods for the most common types of heat exchangers, with a focus on their networks, simulation procedures for their operations, and measurement of their thermal performances. The book addresses the fundamental theories and principles of heat transfer performance of heat exchangers and their applications and then applies them to the use of modern computing technology. Topics discussed include cell methods for condensers and evaporators, dispersion models for heat exchangers, experimental methods for the evaluation of heat exchanger performance, and thermal calculation algorithms for multi-stream heat exchangers and heat exchanger networks. Includes MATLAB codes to illustrate how the technologies and methods discussed can be easily applied and developed. Analyses a range of different models, applications, and case studies in order to reveal more advanced solutions for industrial applications. Maintains a strong focus on the fundamental theories and principles of the heat transfer performance of heat exchangers and their applications for complex flow arrangement.

Heat Exchanger Network Retrofit Through Heat Transfer Enhancement

Author : Yufei Wang
Publisher :
Page : pages
File Size : 38,11 MB
Release : 2012
Category :
ISBN :

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Heat exchanger network retrofit plays an important role in energy saving in process industry. Many design methods for the retrofit of heat exchanger networks have been proposed during the last three decades. Conventional retrofit methods rely heavily on topology modifications which often results in a long retrofit duration and high initial costs. Moreover, the addition of extra surface area to the heat exchanger can prove difficult due to topology, safety and downtime constraints. These problems can be avoided through the use of heat transfer enhancement in heat exchanger network retrofit. This thesis develops a heuristic methodology and an optimization methodology to consider heat transfer enhancement in heat exchanger network retrofit. The heuristic methodology is to identify the most appropriate heat exchangers requiring heat transfer enhancements in the heat exchanger network. From analysis in the heuristic roles, some great physical insights are presented. The optimisation method is based on simulated annealing. It has been developed to find the appropriate heat exchangers to be enhanced and to calculate the level of enhancement required. The new methodology allows several possible retrofit strategies using different retrofit methods be determined. Comparison of these retrofit strategies demonstrates that retrofit modification duration and pay-back time are reduced significantly when only heat transfer enhancement is utilised. Heat transfer enhancement may increase pressure drop in a heat exchanger. The fouling performance in a heat exchanger will also be affected when heat transfer enhancement is used. Therefore, the implications of pressure drop and fouling are assessed in the proposed methodology predicated on heat transfer enhancement. Methods to reduce pressure drop and mitigate fouling are developed to promote the application of heat transfer enhancement in heat exchanger network retrofit. In optimization methodology considering fouling, the dynamic nature of fouling is simulated by using temperature intervals. It can predict fouling performance when heat transfer enhancement is considered in the network. Some models for both heat exchanger and heat transfer enhancement are used to predict the pressure drop performance in heat exchanger network retrofit. Reducing pressure by modifying heat exchanger structure is proposed in this thesis. From case study, the pressure drop increased by heat transfer enhancement can be eliminated by modifying heat exchanger structure.

A Screening and Optimization Approach for the Retrofit of Heat Exchanger Networks

Author : Terrence F. Yee
Publisher :
Page : 35 pages
File Size : 43,68 MB
Release : 1988
Category : Heat engineering
ISBN :

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The superstructure is optimized with a mixed integer nonlinear programming (MINLP) formulation to determine the retrofit network requiring least total annual cost. Heat loads, minimum approach temperature (EMAT), and hot stream/cold stream matches are not fixed but are optimized in order to accurately account for the tradeoffs between capital and energy cost. Several examples are presented to illustrate this method."

Pinch Analysis and Process Integration

Author : Ian C. Kemp
Publisher : Elsevier
Page : 415 pages
File Size : 30,16 MB
Release : 2011-04-01
Category : Technology & Engineering
ISBN : 0080468268

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Pinch analysis and related techniques are the key to design of inherently energy-efficient plants. This book shows engineers how to understand and optimize energy use in their processes, whether large or small. Energy savings go straight to the bottom line as increased profit, as well as reducing emissions. This is the key guide to process integration for both experienced and newly qualified engineers, as well as academics and students. It begins with an introduction to the main concepts of pinch analysis, the calculation of energy targets for a given process, the pinch temperature and the golden rules of pinch-based design to meet energy targets. The book shows how to extract the stream data necessary for a pinch analysis and describes the targeting process in depth. Other essential details include the design of heat exchanger networks, hot and cold utility systems, CHP (combined heat and power), refrigeration and optimization of system operating conditions. Many tips and techniques for practical application are covered, supported by several detailed case studies and other examples covering a wide range of industries, including buildings and other non-process situations. The only dedicated pinch analysis and process integration guide, fully revised and expanded supported by free downloadable energy targeting software The perfect guide and reference for chemical process, food and biochemical engineers, plant engineers and professionals concerned with energy optimisation, including building designers Covers the practical analysis of both new and existing systems, with ful details of industrial applications and case studies

Process Intensification and Integration for Sustainable Design

Author : Dominic C. Y. Foo
Publisher : John Wiley & Sons
Page : 344 pages
File Size : 19,14 MB
Release : 2020-12-01
Category : Technology & Engineering
ISBN : 3527818723

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Presents comprehensive coverage of process intensification and integration for sustainable design, along with fundamental techniques and experiences from the industry Drawing from fundamental techniques and recent industrial experiences, this book discusses the many developments in process intensification and integration and focuses on increasing sustainability via several overarching topics such as Sustainable Manufacturing, Energy Saving Technologies, and Resource Conservation and Pollution Prevention Techniques. Process Intensification and Integration for Sustainable Design starts discussions on: shale gas as an option for the production of chemicals and challenges for process intensification; the design and techno-economic analysis of separation units to handle feedstock variability in shale gas treatment; RO-PRO desalination; and techno-economic and environmental assessment of ultrathin polysulfone membranes for oxygen-enriched combustion. Next, it looks at process intensification of membrane-based systems for water, energy, and environment applications; the design of internally heat-integrated distillation column (HIDiC); and graphical analysis and integration of heat exchanger networks with heat pumps. Decomposition and implementation of large-scale interplant heat integration is covered, as is the synthesis of combined heat and mass exchange networks (CHAMENs) with renewables. The book also covers optimization strategies for integrating and intensifying housing complexes; a sustainable biomass conversion process assessment; and more. Covers the many advances and changes in process intensification and integration Provides side-by-side discussions of fundamental techniques and recent industrial experiences to guide practitioners in their own processes Presents comprehensive coverage of topics relevant, among others, to the process industry, biorefineries, and plant energy management Offers insightful analysis and integration of reactor and heat exchanger network Looks at optimization of integrated water and multi-regenerator membrane systems involving multi-contaminants Process Intensification and Integration for Sustainable Design is an ideal book for process engineers, chemical engineers, engineering scientists, engineering consultants, and chemists.

Heat Exchanger Network Synthesis

Author : Uday V. Shenoy
Publisher : Gulf Professional Publishing
Page : 666 pages
File Size : 10,63 MB
Release : 1995
Category : Science
ISBN : 9780884153917

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Heat Exchanger Network Synthesis provides engineers, designers, and industrial practitioners with a how-to manual for understanding the methodology for conserving energy through process integration.