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Author : . Lockwood Greene
Publisher :
Page : pages
File Size : 20,12 MB
Release : 2005
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ISBN :
Author : . Lockwood Greene
Publisher :
Page : pages
File Size : 14,98 MB
Release : 2005
Category :
ISBN :
Iron in the United States is largely produced from iron ore mined in the United States or imported from Canada or South America. The iron ore is typically smelted in Blast Furnaces that use primarily iron ore, iron concentrate pellets metallurgical coke, limestone and lime as the raw materials. Under current operating scenarios, the iron produced from these Blast Furnaces is relatively inexpensive as compared to current alternative iron sources, e.g. direct iron reduction, imported pig iron, etc. The primary problem the Blast Furnace Ironmaking approach is that many of these Blast furnaces are relatively small, as compared to the newer, larger Blast Furnaces; thus are relatively costly and inefficient to operate. An additional problem is also that supplies of high-grade metallurgical grade coke are becoming increasingly in short supply and costs are also increasing. In part this is due to the short supply and costs of high-grade metallurgical coals, but also this is due to the increasing necessity for environmental controls for coke production. After year 2003 new regulations for coke product environmental requirement will likely be promulgated. It is likely that this also will either increase the cost of high-quality coke production or will reduce the available domestic U.S. supply. Therefore, iron production in the United States utilizing the current, predominant Blast Furnace process will be more costly and would likely be curtailed due to a coke shortage. Therefore, there is a significant need to develop or extend the economic viability of Alternate Ironmaking Processes to at least partially replace current and declining blast furnace iron sources and to provide incentives for new capacity expansion. The primary conclusions of this comparative Study of Alternative Ironmaking Process scenarios are: (1) The processes with the best combined economics (CAPEX and OPEX impacts in the I.R.R. calculation) can be grouped into those Fine Ore based processes with no scrap charge and those producing Hot Metal for charge to the EAF. (2) A pronounced sensitivity to Steel Scrap Cost was felt less by the Hot Metal Processes and the Fine Ore Processes that typically do not utilize much purchased scrap. (3) In terms of evolving processes, the Tecnored Process (and in particular, the lower-operating cost process with integral co-generation of electrical power) was in the most favorable groupings at all scrap cost sensitivities. (4) It should be noted also that the Conventional Blast Furnace process utilizing Non-Recovery coke (from a continuous coking process with integral co-generation of electrical power) and the lower-capital cost Mini Blast Furnace also showed favorable Relative Economics for the low and median Scrap Cost sensitivities. (5) The lower-cost, more efficient MauMee Rotary Hearth Process that uses a Briquetted Iron Unit Feed (instead of a dried or indurated iron ore pellet) also was in the most favorable process groupings. Those processes with lower-cost raw materials (i.e. fine ore and/or nonmetallurgical coal as the reductant) had favorable combined economics. In addition, the hot metal processes (in part due to the sensible heat impacts in the EAF and due to their inherently lower costs) also had favorable combined economics.
Author :
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Page : pages
File Size : 26,49 MB
Release : 2000
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This study (PDF 2.6 MB) by Lockwood Greene evaluates a number ironmaking processes. The appendices provide greater detail and further exploration of the ironmaking processes, including components, relative costs, and comparisons.
Author : Sujay Kumar Dutta | Rameshwar Sah
Publisher : S. Chand Publishing
Page : 136 pages
File Size : 37,93 MB
Release :
Category : Technology & Engineering
ISBN : 8121940583
This book has been prepared primarily for use by Students studying Ferrous Metallurgy (i.e., Iron and Steelmaking) at UG and PG level of Metallurgical and Materials Engineering, Research workers engaged in obtaining fundamental information in this field, and for Process Metallurgists to understand the processes in general and Sponge Iron Producers in particular. ; It also helps the practicing engineers who wish to apply the theoretical knowledge to the process they are operating. ;The book may very well be introduced as a Textbook for Elective subject in Third/Fourth year of UG programme in Metallurgical & Materials Engineering. ;The book consists of nine chapters in two parts; five chapters in Part-I: Direct Reduction Processes and four chapters in Part-II: Smelting Reduction Processes. In Part-I, the Chapter 1 deals with a brief introduction of the sponge iron and classification of the direct reduction processes with their advantages and limitations. Chapter 2 deals with the raw materials involved in direct reduced ironmaking and their characteristics. In Chapter 3, the physico-chemical principles and thermodynamics of reduction are highlighted. The details of different direct reduction (DR) processes are discussed in Chapter 4. The characteristics and uses of DRI as well as its effect on Electric Arc Furnace performance is discussed in Chapter 5.
Author : SARANGI, ARABINDA
Publisher : PHI Learning Pvt. Ltd.
Page : 346 pages
File Size : 28,94 MB
Release : 2016
Category : Technology & Engineering
ISBN : 8120351193
With a boom in the steel industry all over the world today, the demand of sponge iron has considerably increased as a feed (raw) material to steel making. The increase in the demand of sponge iron is also due to the fact that it is used for replacing coke making required for blast furnace processing. The primary objective of this book is to provide the basis, principles, fundamentals and theory of sponge iron production. This book, earlier titled as Sponge Iron Production in Rotary Kiln, is revised as per the feedback from students, faculty members and professionals. It, now, covers broad spectrum of alternative routes of iron making, therefore, the book is renamed as Alternative Routes to Iron Making. In this revised edition of the book, three new chapters have been added to fulfil the requirement of a textbook for various universities. NEW TO THIS EDITION • New chapters on: o Utilization of Sponge Iron o Environmental Pollution and Control in Sponge Iron Industries o Smelting Reduction Process • Inclusion of principle of fluidisation in fluidised bed processes • Description of Hyl III process with recent development of the process Primarily intended for undergraduate and postgraduate students of metal-lurgical engineering, this book is equally beneficial for researchers, and professionals engaged in DR processes and steel industries.
Author : H. Y. Sohn
Publisher : CRC Press
Page : 330 pages
File Size : 41,90 MB
Release : 2023-03-08
Category : Technology & Engineering
ISBN : 1000846946
This book addresses the two major issues faced by the modern steel industry: CO2 emissions and energy consumption. The steel industry accounts for 6.7% of the anthropogenic CO2 emissions and consumes 6% of the total energy consumed in manufacturing. In response to these critical issues, a new technology called flash ironmaking has been developed, aimed at producing iron directly from iron ore concentrate using gaseous reductants/fuels such as natural gas or hydrogen. This ironmaking technology takes advantage of the rapid reaction rate of fine particles and bypasses the palletization process. This book discusses the principles of flash ironmaking, laboratory experiments, and design and operation of a prototype flash reactor. Provides theories and principles of ironmaking and a novel ironmaking technology Includes laboratory experiments to establish the kinetic feasibility of flash ironmaking Covers the design and operation of a prototype flash reactor as well as the design of industrial-size flash ironmaking reactors Describes various cases of flow sheet development, which forms the basis for process analysis and simulation Presents economic analysis case studies Presenting a novel technology that addresses contemporary issues facing one of the largest manufacturing industries, this book is aimed at professionals and researchers in metallurgy, materials engineering, manufacturing engineering, and related disciplines.
Author :
Publisher : Newnes
Page : 1810 pages
File Size : 13,53 MB
Release : 2013-12-09
Category : Technology & Engineering
ISBN : 0080969895
Process metallurgy provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. Coverage is divided into three volumes, entitled Process Fundamentals, encompassing process fundamentals, extractive and refining processes, and metallurgical process phenomena; Processing Phenomena, encompassing ferrous processing; non-ferrous processing; and refractory, reactive and aqueous processing of metals; and Industrial Processes, encompassing process modeling and computational tools, energy optimization, environmental aspects and industrial design. The work distils 400+ years combined academic experience from the principal editor and multidisciplinary 14-member editorial advisory board, providing the 2,608-page work with a seal of quality. The volumes will function as the process counterpart to Robert Cahn and Peter Haasen’s famous reference family, Physical Metallurgy (1996)--which excluded process metallurgy from consideration and which is currently undergoing a major revision under the editorship of David Laughlin and Kazuhiro Hono (publishing 2014). Nevertheless, process and extractive metallurgy are fields within their own right, and this work will be of interest to libraries supporting courses in the process area. Synthesizes the most pertinent contemporary developments within process metallurgy so scientists have authoritative information at their fingertips Replaces existing articles and monographs with a single complete solution, saving time for busy scientists Helps metallurgists to predict changes and consequences and create or modify whatever process is deployed
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Publisher :
Page : 130 pages
File Size : 50,84 MB
Release : 1991
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Comprehensive analysis of future ironmaking processes combining a literature review with interviews of Canadian steel, coal, and oxygen producers, discussions with foreign experts, and information obtained from the International Symposium/Workshop on Future Ironmaking Processes in June 1990. Volume II contains a concise description of each of the processes, including developer, objectives, basic principles, current status, potential contacts, and references.
Author : Dave Osborne
Publisher : Elsevier
Page : 787 pages
File Size : 45,91 MB
Release : 2013-10-31
Category : Technology & Engineering
ISBN : 085709730X
Coal is an important fossil fuel resource for many nations due to its large remaining resources, relatively low production and processing cost and potential high energy intensity. Certain issues surround its utilisation, however, including emissions of pollutants and growing concern about climate change. The coal handbook: Towards cleaner production Volume 1 reviews the coal production supply chain from analysis to extraction and distribution. Part one explores coal characterisation and introduces the industrial use of coal as well as coal formation, petrography, reserves, sampling and analysis. Part two moves on to review coal extraction and preparation. Chapters highlight advances in coal mining technology, underground coal gas extraction, coal sizing, comminution and cleaning, and solid-liquid separation technologies for coal. Further chapters focus on economic factors affecting coal preparation, post-treatment of coal, coal tailings treatment, and the optimisation, simulation and control of coal preparation plants. Finally, part three considers aspects of the coal supply chain including the management approach and individual functions such as coal blending and homogenisation, transportation and handling along the entire supply chain. With its distinguished editor and international team of expert contributors, The coal handbook Volumes 1 and 2 is a comprehensive and invaluable resource for professionals in the coal mining, preparation, and utilisation industry, those in the power sector, including plant operators and engineers, and researchers and academics interested in this field. Reviews the coal production supply chain from analysis to extraction and distribution Explores coal characterisation, formation, petrography, reserves, sampling and analysis Examines coal extraction and preparation and highlights advances in coal mining technology, underground coal gas extraction, coal sizing, comminution and cleaning, and solid-liquid separation technologies
Author : Liming Lu
Publisher : Woodhead Publishing
Page : 842 pages
File Size : 42,13 MB
Release : 2021-12-02
Category : Technology & Engineering
ISBN : 0128202270
Iron Ore: Mineralogy, Processing and Environmental Sustainability, Second Edition covers all aspects surrounding the second most important commodity behind oil. As an essential input for the production of crude steel, iron ore feeds the world's largest trillion-dollar-a-year metal market and is the backbone of the global infrastructure. The book explores new ore types and the development of more efficient processes/technologies to minimize environmental footprints. This new edition includes all new case studies and technologies, along with new chapters on the chemical analysis of iron ore, thermal and dry beneficiation of iron ore, and discussions of alternative iron making technologies. In addition, information on recycling solid wastes and P-bearing slag generated in steel mills, sustainable mining, and low emission iron making technologies from regional perspectives, particularly Europe and Japan, are included. This work will be a valuable resource for anyone involved in the iron ore industry. Provides an overall view of the entire value chain, from iron ore to metal Includes specific information on process/stage/operation in the value chain Discusses challenges and developments, along with future trends in the iron ore and steel industries Incorporates new, sustainable mining techniques