[PDF] Injection Molding Critical Hurdles eBook

Author : Gina Trombley
Publisher :
Page : 0 pages
File Size : 10,21 MB
Release : 2015-03-24
Category : Injection molding of plastics
ISBN : 9781632382955

GET BOOK

Injection molding is a manufacturing process involving the injection of material into a mold for production of the final product. This book offers information regarding injection molding provided by veteran academic experts in this field from across the world. An introductory account on polymer PVT measurements and two important application areas of polymer PVT data in injection molding have been covered: Optimization for injection molding process and Powder Injection Molding, which further consists of Ceramic Injection Molding and Metal Injection Molding. Some special techniques and applications in injection molding have also been elucidated in this book. Vivid presentation of injection molding process and equipment has been provided in this book in order to direct interested readers to understand plastics manufacturing in resolving problems and errors. The aim of this book is to provide the readers with useful information about the injection molding operation and acquaint them with working knowledge on this topic.

Author : Jian Wang
Publisher : BoD – Books on Demand
Page : 285 pages
File Size : 42,42 MB
Release : 2012-03-23
Category : Technology & Engineering
ISBN : 9535102974

GET BOOK

This book is composed of different chapters which are related to the subject of injection molding and written by leading international academic experts in the field. It contains introduction on polymer PVT measurements and two main application areas of polymer PVT data in injection molding, optimization for injection molding process, Powder Injection Molding which comprises Ceramic Injection Molding and Metal Injection Molding, ans some special techniques or applications in injection molding. It provides some clear presentation of injection molding process and equipment to direct people in plastics manufacturing to solve problems and avoid costly errors. With useful, fundamental information for knowing and optimizing the injection molding operation, the readers could gain some working knowledge of the injection molding.

Author : D.V. Rosato
Publisher : Springer Science & Business Media
Page : 1484 pages
File Size : 47,9 MB
Release : 2012-12-06
Category : Technology & Engineering
ISBN : 1461545978

GET BOOK

This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.

Author : Vannessa Goodship
Publisher : Smithers Rapra
Page : 402 pages
File Size : 26,39 MB
Release : 2017-02-27
Category : Science
ISBN : 1910242950

GET BOOK

This book details the factors involved in the injection moulding process, from material properties and selection to troubleshooting faults, and includes the equipment types currently in use and machine settings for different types of plastics. Material flow is a critical parameter in moulding and there are sections covering rheology and viscosity. High temperature is also discussed as it can lead to poor quality mouldings due to material degradation.The text is supported by 74 tables, many of which list key properties and processing parameters, and 233 figures; there are also many photographs of machinery and mouldings to illustrate key points. Troubleshooting flow charts are also included to indicate what should be changed to resolve common problems.Injection moulding in the Western World is becoming increasingly competitive as the manufacturing base for many plastic materials has moved to the East. Thus, Western manufacturers have moved into more technically difficult products and mouldings to provide enhanced added value and maintain market share. Technology is becoming more critical, together with innovation and quality control. There is a chapter on advanced processing in injection moulding covering multimaterial and assisted moulding technologies. This guide will help develop good technical skills and appropriate processing techniques for the range of plastics and products in the marketplace.Every injection moulder will find useful information in this text, in addition, this book will be of use to experts looking to fill gaps in their knowledge base as well as those new to the industry.ARBURG has been manufacturing injection moulding machines since 1954 and is one of the major global players. The company prides itself on the support offered to clients, which is exemplified in its training courses. This book is based on some of the training material and hence is based on years of experience.

Author : John P. Beaumont
Publisher : Carl Hanser Verlag GmbH Co KG
Page : 470 pages
File Size : 27,92 MB
Release : 2019-10-07
Category : Technology & Engineering
ISBN : 1569905916

GET BOOK

The first book to shed light on the critical role the melt delivery system plays in successful injection molding has received a major update in its 3rd edition. This successful book will give you an immediate leg up by reducing mold commissioning times, increasing productivity, improving customer satisfaction, and achieving quality goals such as Six Sigma. How do you determine the optimum design of your runners and gates; what type of runner system (hot or cold variations) do you use for a specifi c application; how do you identify molding problems generated by the gate and runner vs. those stemming from other molding issues; what should you consider when selecting a gating location? The “Runner and Gate Design Handbook” will give you the means to get to the bottom of these issues as well as provide specifi c guidelines for process optimization and troubleshooting. Highlights among the numerous new updates include coverage and analyses of critical shear induced melt variations that are developed in the runners of all injection molds, expanded content on hot runners, and a new subchapter on injection molding process development.

Author : Randy Kerkstra
Publisher : Carl Hanser Verlag GmbH Co KG
Page : 523 pages
File Size : 33,50 MB
Release : 2021-04-06
Category : Technology & Engineering
ISBN : 1569908354

GET BOOK

This highly practical troubleshooting guide solves injection molding problems systematically and quickly. The rigorous but user-friendly approach employs the authors’ proven »STOP« methodology, considering molding process, mold, machine, and material (4M’s) as possible sources of part defects. Importantly, the interaction between tooling, processing, and material is emphasized, allowing successful resolution of difficult problems where »by-the-books« approaches fail. Starting from troubleshooting methodology and tools, there is a focused discussion of key areas impacting troubleshooting, in particular the 4M’s, followed by an in-depth troubleshooting guide for various molding defects, structured logically by type of problem / solution. Insightful case studies throughout show the strengths of the STOP method to get real processes to run smoothly and reliably, producing quality parts with optimal cycle time and cost. Drawing on a wealth of hands-on experience, this book serves as an ideal reference to be consulted at the machine, or as a learning and training manual, suitable for both beginners and experienced molders. With valuable information on robust process windows, cycle time evaluations, scrap savings, and runners / gates with no existing standard in the industry, no other book provides the unique insights found here. The 2nd edition is updated with new discussion and case studies on topics including additive manufactured inserts, unmelts, buildup, burns, cycle time, gloss variation, and read-through.

Author : Bernie A. Olmsted
Publisher : CRC Press
Page : 236 pages
File Size : 37,94 MB
Release : 2001-03-14
Category : Technology & Engineering
ISBN : 1482294591

GET BOOK

This work focuses on the factors critical to successful injection moulding, including knowledge of plastic materials and how they melt, the importance of mould design, the role of the screw, and the correct use of the controls of an injection moulding machine. It seeks to provide operating personnel with a clear understanding of the basics of injec

Author : M. Joseph Gordon, Jr.
Publisher : John Wiley & Sons
Page : 766 pages
File Size : 41,84 MB
Release : 2010-03-25
Category : Technology & Engineering
ISBN : 0470584483

GET BOOK

The all-encompassing guide to total quality process control for injection molding In the same simple, easy-to-understand language that marked the first edition, Total Quality Process Control for Injection Molding, Second Edition lays out a successful plan for producing superior plastic parts using high-quality controls. This updated edition is the first of its kind to zero in on every phase of the injection molding process, the most commonly used plastics manufacturing method, with an all-inclusive strategy for excellence. Beginning with sales and marketing, then moving forward to cover finance, purchasing, design, tooling, manufacturing, assembly, decorating, and shipping, the book thoroughly covers each stage to illustrate how elevated standards across individual departments relate to result in the creation of a top-notch product. This Second Edition: Details ways to improve plastic part design and quality Includes material and process control procedures to monitor quality through the entire manufacturing system Offers detailed information on machinery and equipment and the implementation of quality assurance methods—content that is lacking in similar books Provides problem-analysis techniques and troubleshooting procedures Includes updates that cover Six Sigma, ISO 9000, and TS 16949, which are all critical for quality control; computer-guided process control techniques; and lean manufacturing methods With proven ways to problem-solve, increase performance, and ensure customer satis-faction, this valuable guide offers the vital information today's managers need to plan and implement quality process control—and produce plastic parts that not only meet, but surpass expectations.