[PDF] Injection Mold Design Engineering eBook

Author : David O. Kazmer
Publisher :
Page : 0 pages
File Size : 23,14 MB
Release : 2022
Category :
ISBN : 9781569908914

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This book provides a structured methodology and scientific basis for engineering injection molds. The topics are presented in a top-down manner, beginning with introductory definitions and the big picture before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to real-world product design applications. It will help students and practitioners to understand the inner workings of injection molds and encourage them to think outside the box in developing innovative and highly functional mold designs. Injection molding continues to be a core plastics manufacturing process, but now has competition from additive manufacturing for certain applications, and environmental concerns are in the spotlight. The 3rd edition addresses these issues, in particular with a new chapter on mold manufacturing strategy to provide an overview of the most common machining and additive manufacturing processes with cost and time models to guide the manufacturing strategy; updated and simplified break-even cost models to assist in the mold layout design (number of cavities and type of mold) vs. 3D printing; a new section on environmental concerns include mold design for recycled resins; and updates to the International Tolerance standards, and the new technology and simulation sections.

Author : David Kazmer
Publisher :
Page : 456 pages
File Size : 32,35 MB
Release : 2007
Category : Technology & Engineering
ISBN :

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"This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the”big picture“before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to”real world“mold design-applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think”outside the box“in developing innovative and highly functional mold designs."--Jacket.

Author : Robert A. Malloy
Publisher :
Page : 549 pages
File Size : 38,67 MB
Release : 2011
Category : Engineering design
ISBN : 9783446404687

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The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.

Author : Donald F Heaney
Publisher : Woodhead Publishing
Page : 704 pages
File Size : 49,58 MB
Release : 2018-11-01
Category : Technology & Engineering
ISBN : 0081021534

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Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control

Author : Mehdi Moayyedian
Publisher : Springer
Page : 159 pages
File Size : 46,27 MB
Release : 2018-11-02
Category : Technology & Engineering
ISBN : 3030033562

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This book describes an effective framework for setting the right process parameters and new mold design to reduce the current plastic defects in injection molding. It presents a new approach for the optimization of injection molding process via (i) a new mold runner design which leads to 20 percent reduction in scrap rate, 2.5 percent reduction in manufacturing time, and easier ejection of injected part, (ii) a new mold gate design which leads to less plastic defects; and (iii) the introduction of a number of promising alternatives with high moldability indices. Besides presenting important developments of relevance academic research, the book also includes useful information for people working in the injection molding industry, especially in the green manufacturing field.

Author : Georg Menges
Publisher : Carl Hanser Verlag GmbH Co KG
Page : 632 pages
File Size : 50,55 MB
Release : 2013-03-18
Category : Technology & Engineering
ISBN : 3446401806

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Economic success in the plastics processing industry depends on the quality, precision, and reliability of its most common tool: the injection mold. Consequently, misjudgments in design and mistakes in the manufacturing of molds can result in grave consequences. This comprehensive handbook for the design and manufacture of injection molds covers all aspects of how to successfully make injection molds from a practical as well as from a theoretical point of view. It should serve as an indispensable reference work for everyone engaged in mold making. "...an example of how books should be written ... will be used by molders, mold designers and mold makers and will become a standard." (Polymer News) Contents: · Materials for Injection Molds · Mold Making Techniques · Estimating Mold Costs · The Injection Molding Process · Design of Runner Systems · Design of Gates · Venting of Molds · Heat Exchange System · Shrinkage · Mechanical Design · Shifting of Cores · Ejection · Alignment and Changing of Molds · Computer-Aided Mold Design and Construction · Maintenance of Injection Molds · Measuring in Injection Molds · Temperature Controllers · Mold Standards · Correction of Molding Defects · Special Processes - Special Molds

Author : Huamin Zhou
Publisher : John Wiley & Sons
Page : 40 pages
File Size : 39,37 MB
Release : 2013-03-04
Category : Technology & Engineering
ISBN : 0470602996

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This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.

Author : E. Alfredo Campo
Publisher : Carl Hanser Verlag GmbH Co KG
Page : 894 pages
File Size : 43,67 MB
Release : 2013-03-18
Category : Technology & Engineering
ISBN : 3446412921

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This handbook was written for the injection molding product designer who has a limited knowledge of engineering polymers. It is a guide for the designer to decide which resin and design geometries to use for the design of plastic parts. It can also offer knowledgeable advice for resin and machine selection and processing parameters. Manufacturer and end user satisfaction is the ultimate goal. This book is an indispensable, all inclusive, reference guide. New illustrations, graphs and equations have been included to provide additional clarity for complex ideas. Contents: - Plastic Materials Selection Guide - Engineering Product Design - Structural Design for Thermoplastics - Thermoplastic Gearing Design - Plastic Journal Bearing Design - Thermoplastic Spring Design - Thermoplastic Pressure Vessel Design - Thermoplastic Assembly Methods - Thermoplastic Effects on Design - Thermoplastic Injection Mold Design - Performance Testing of Thermoplastics - Thermoplastic Product Cost Analysis