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This book provides a comprehensive overview of the steps involved in the ceramic injection molding process. It provides the reader with a convenient and authoritative source of information and guidance on the use of materials, equipment and testing procedures to produce satisfactory ceramic products.
This book is composed of different chapters which are related to the subject of injection molding and written by leading international academic experts in the field. It contains introduction on polymer PVT measurements and two main application areas of polymer PVT data in injection molding, optimization for injection molding process, Powder Injection Molding which comprises Ceramic Injection Molding and Metal Injection Molding, ans some special techniques or applications in injection molding. It provides some clear presentation of injection molding process and equipment to direct people in plastics manufacturing to solve problems and avoid costly errors. With useful, fundamental information for knowing and optimizing the injection molding operation, the readers could gain some working knowledge of the injection molding.
Organic Additives and Ceramic Processing: With Applications in Powder Metallurgy, Ink, and Paint describes the major manufacturing processes, such as slip casting, tape casting, injection molding, etc. The book covers each subject, including the ceramic processes, organic chemical structures, polymers, colloid science and others, starting from fundamental principles, with many literature references for further reading. After the fundamentals, detailed case studies from industrial applications are described for the optimization of solvents, dispersants, binders, plasticizers, lubricants and some minor additives. A wide range of information is covered, beginning with fundamental equations for students, and extending to advanced applications for development workers and factory problem solvers. Shanefield undertook this ambitious task only because of the previous lack of resources that address the growing need for detailed information on organic additives for ceramics. Suitable for use as a textbook and as a reference source for working ceramists and chemists who wish to supply the ceramics industry with additives.
This book is primarily an introduction to the vast family of ceramic materials. The first part is devoted to the basics of ceramics and processes: raw materials, powders synthesis, shaping and sintering. It discusses traditional ceramics as well as “technical” ceramics – both oxide and non-oxide – which have multiple developments. The second part focuses on properties and applications, and discusses both structural and functional ceramics, including bioceramics. The fields of abrasion, cutting and tribology illustrate the importance of mechanical properties. It also deals with the questions/answers of a ceramicist regarding electronuclear technology. As chemistry is an essential discipline for ceramicists, the book shows, in particular, what soft chemistry can contribute as a result of sol-gel methods.
"Micro Injection Molding" meets the need for a dedicated book dealing exclusively with micro injection molding and overcoming the challenges of managing and processing polymer materials at ultra-small scales. Micro injection molding is the primary process for the mass production of polymer components with critical dimensions in the sub-millimeter range; however, it is not just a simple downscaling of conventional injection molding, and specific material-process-product interactions must be understood in order to achieve near zero-defect net-shape micro molded products. Micro molding is typically associated with ultra-high accuracy and superior process capabilities. Micro molded products have dimensional tolerances down to the single-digit micrometer range and surface finish with roughness from the sub-micrometer down to a few nanometers range. Micro and nano-structured tool surfaces are reproduced with very high replication fidelity onto the polymer products. Micro injection molding is highly suitable for the manufacture of multifunctional micro components such as micro implants, microfluidic systems, polymer micro optical elements, and micro mechanical systems. This book provides engineers, project managers, researchers, consultants, and other professionals involved in precision polymer processing and micro manufacturing with a comprehensive, up-to-date, and detailed treatment of the main topics related to micro molding, from material and process technology to tooling, to key-enabling technologies, and multimaterial process variations. Contents: • Part 1 – Polymer Materials and Process Micro Technology: micro injection molding machines technology; micro molding process monitoring and control; polymer materials structure and properties in micro injection molding parts; surface replication in micro injection molding • Part 2 – Tooling Technologies for Micro Mold Making: micro machining technologies for micro injection mold making; ultra-precision machining technologies for micro injection mold making; surface treatment of mold tools in micro injection molding • Part 3 – Micro Molding Key-Enabling Technologies: vacuum-assisted micro injection molding; modeling and simulation of micro injection molding; metrological quality assurance in micro injection molding; additive manufacturing for micro tooling and micro part rapid prototyping • Part 4 – Multimaterial Micro Processing: micro powder injection molding; multimaterial micro injection molding