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This book provides readers with the fundamental, analytical, and quantitative knowledge of machining process planning and optimization based on advanced and practical understanding of machinery, mechanics, accuracy, dynamics, monitoring techniques, and control strategies that they need to understanding machining and machine tools. It is written for first-year graduate students in mechanical engineering, and is also appropriate for use as a reference book by practicing engineers. It covers topics such as single and multiple point cutting processes; grinding processes; machine tool components, accuracy, and metrology; shear stress in cutting, cutting temperature and thermal analysis, and machine tool chatter. The second section of the book is devoted to “Non-Traditional Machining,” where readers can find chapters on electrical discharge machining, electrochemical machining, laser and electron beam machining, and biomedical machining. Examples of realistic problems that engineers are likely to face in the field are included, along with solutions and explanations that foster a didactic learning experience.
Machine tools are the main production factor for many industrial applications in many important sectors. Recent developments in new motion devices and numerical control have lead to considerable technological improvements in machine tools. The use of five-axis machining centers has also spread, resulting in reductions in set-up and lead times. As a consequence, feed rates, cutting speed and chip section increased, whilst accuracy and precision have improved as well. Additionally, new cutting tools have been developed, combining tough substrates, optimal geometries and wear resistant coatings. “Machine Tools for High Performance Machining” describes in depth several aspects of machine structures, machine elements and control, and application. The basics, models and functions of each aspect are explained by experts from both academia and industry. Postgraduates, researchers and end users will all find this book an essential reference.
Market_Desc: Primary MarketMechanical Engineering students. UG students of the allied disciplines like Manufacturing Engineering, Production Engineering, Industrial Engineering, Aero. Engg, Automobile Engg, Manuf. Sc. & Engg. Students in PG and Dual Degree.Secondary MarketStudents and young professionals trying for AMIE certificate from the Institution of Engineers where also machining and machine tools is a compulsory subject for the Mechanical Engineering stream. The candidates preparing for the competitive examinations like IES, IRSE, IFS, etc. will also be benefited by this book. Special Features: · Comprehensive coverage from basic to advanced topics· Lucid and simple-to-understand style of explanation· Key concepts are driven home with apt examples and solved problems· Visual recall is enhanced by the clear artwork accompanying all the concepts· Solved and unsolved problems are included to inculcate problem-solving abilities in the reader· This book has been pedagogically enriched with: ü 600 line diagrams and photographs of all types of machine tools and instruments used in manufacturing processesü 100+ solved problems and examplesü 120+ unsolved problemsü 430+ objective type questions, with special focus on competitive examsü Nearly 600 review questions (long and short answer) covering all topics for university examsCD Companion:· Answers to multiple-choice questions· Chapters wise References· Bibliography · Two Model Question Papers About The Book: Machining and machine tools is a text targeted towards the students and teachers for the undergraduate Manufacturing Processes course in the Mechanical Engineering discipline. Post graduate students in the production and manufacturing streams will also find this book a good reference.This book brings a holistic approach to the understanding of machine tools and manufacturing processes, giving equal emphasis to historical background and chronological development, and to modern developments in manufacturing and contemporary machining processes. With the help of lucid explanations coupled with striking examples and accompanying visual aids, the book begins from the very basics and gradually builds reader understanding up to the advanced topics in this field.This is also a handy text for practising professionals as it contains all the relevant tables, data and figures, and can act as a quick reference.
Reflecting changes in machining practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes the economics of machining processes and design for machining. This edition includes new material on super-hard cutting tool materials, tool geometries, and surface coatings. It describes recent developments in high-speed machining, hard machining, and cutting fluid applications such as dry and minimum-quantity lubrication machining. It also presents analytical methods that outline the limitations of various approaches. This edition features expanded information on tool geometries for chip breaking and control as well as improvements in cost modeling of machining processes.
This book is the third in the Woodhead Publishing Reviews: Mechanical Engineering Series, and includes high quality articles (full research articles, review articles and case studies) with a special emphasis on research and development in machining and machine-tools. Machining and machine tools is an important subject with application in several industries. Parts manufactured by other processes often require further operations before the product is ready for application. Traditional machining is the broad term used to describe removal of material from a work piece, and covers chip formation operations including: turning, milling, drilling and grinding. Recently the industrial utilization of non-traditional machining processes such as EDM (electrical discharge machining), LBM (laser-beam machining), AWJM (abrasive water jet machining) and USM (ultrasonic machining) has increased. The performance characteristics of machine tools and the significant development of existing and new processes, and machines, are considered. Nowadays, in Europe, USA, Japan and countries with emerging economies machine tools is a sector with great technological evolution. Includes high quality articles (full research articles, review articles and cases studies) with a special emphasis on research and development in machining and machine-tools Considers the performance characteristics of machine tools and the significant development of existing and new processes and machines Contains subject matter which is significant for many important centres of research and universities worldwide
Fundamentals of Machining and Machine Tools deals with analytical modeling techniques of machining processes, modern cutting tool materials and their effects on the economics of machining. The book thoroughly illustrates the causes of various phenomena and their effects on machining practice. It includes description of machining processes outlining the merits and de-merits of various modeling approaches. Spread in 22 chapters, the book is broadly divided in four sections: 1. Machining Processes 2. Cutting Tools 3. Machine Tools 4. Automation Data on cutting parameters for machining operations and main characteristics of machine tools have been separately provided in Annexures. In addition to exhaustive theory, a number of numerical examples have been solved and arranged in various chapters. Question bank has been given at the end of every chapter. The book is a must for anyone involved in metal cutting, machining, machine tool technology, machining applications, and manufacturing processes
Machining is one of the eight basic manufacturing processes. This textbook covers the fundamentals and engineering analysis of both conventional and advanced/non-traditional material removal processes along with gear cutting/manufacturing and computer numerically controlled (CNC) machining. The text provides a holistic understanding of machining processes and machines in manufacturing; it enables critical thinking through mathematical modeling and problem solving, and offers 200 worked examples/calculations and 70 multiple choice questions on machining operations, as well as on CNC machining, with the eBook version offered in color. This unique book is equally useful to both engineering degree students and production engineers practicing in the manufacturing industry.
A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.
Very few books are available today which can give a comprehensive method of designing machine tool elements. Based on his long experience, the author has developed a comprehensive textbook which will meet the requirement of a student stepping into the field of machine tool design. The book is designed primarily to meet the requirements of a Mechanical and Production Engineering students of Indian universities at the undergraduate, as well as postgraduate levels. Contents: Introduction / Determination of the Forces Acting on the Tool in Certain Machining Operations and Horse-power Requirement / Kinematics of Machine Tools / Further Studies of Kinematics / Stepless Regulation in Machine Tools / Machine Tool Guides / Design of Beds, Tables and Columns / Design of Power Screws of Machine Tools / Spindle Units in Machine Tools / Lubrication and Rigidity in Machine Tools / Controlling Systems in a Machine Tool / Electrical Equipments in Machine Tools / Hydraulic Control Systems in Machine Tools / Programme Control in Machine Tools / Built-in-inspection Units in Machine Tools / Vibration in Machine Tools / Microdisplacements in Machine Tools / New Concepts in Machine Tools Design / Industrial Robots and Their Applications / NC-CNC-DNC-machines / Robot Languages-State of the Art / Flexible Manufacturing System (FMS) / Dynamic Analysis of a few Subsystem in Machine Tools / Non-uniform Microdisplacement / Reliability Analysis of Some Machine Tool Elements / (A) Questions, (B) Answers / References / Index
New edition (previous, 1975) of a textbook for a college-level course in the principles of machine tools and metal machining. Math demands are limited to introductory calculus and that encountered in basic statics and dynamics. Topics include: operations, mechanics of cutting, temperature, tool life